The days of the bustling Germantown mills are gone. Most of the old textile mills in this country have shuttered, either in whole or part. The ones that survive tend to focus on one aspect of production - top dyeing, twisting, or just spinning - so in order to create a finished product, yarn must move from location to location before it is ready for sale. Wool may come from Wyoming or Texas, travel to California to be cleaned and processed, shipped to Pennsylvania to be spun, then to Maine to be dyed, and then back to a warehouse in Philadelphia. The machine, as they say, has a lot of moving parts. That said, there are many amazing small mills across the US who will make yarn sheep to skein, but as a wholesale company, we need to be able to have a large and consistent inventory, which is something - as amazing as they are - the smaller mills cannot manage. This, coupled with the desire to limit the manufacturing process to one location, makes domestic production an uphill battle.
For many years, I kept my Germantown yarn dream a secret from everyone except Kate. I wanted it to be perfect, and I was willing to wait to get exactly what I wanted. I’m a Capricorn, after all, and my long game is on point. I was confident I could find a way to make it happen. In 2015, I happened to meet a lovely gentleman from a mill in North Carolina. He said, “If you’re ever down that way, stop in and I’ll give you a tour.” In 2017, I called him up and said I was coming. I packed an old skein of Brunswick Germantown in my suitcase, put myself and the baby on a plane, dropped the baby at my dad’s in Charlotte, and drove to the mill. I thought I might have found what we had been missing: A mill who could take the whole project from start to finish. At the end of our meeting I put the skein in his hand and said, “I want you to make us this.” He took it and said, “It’s a bit raspy, isn’t it? I think we can do better.” I went home full of happiness and anxiety. It truly felt like we were destined to make this yarn. On the eve of our ten year anniversary, I applied for the Germantown trademark. Coats Canada, Inc. was the last company to own the trademark, and they had abandoned it in 2001. Shortly afterward, we received our first samples from the mill. I may have cried a little bit.